Waste Tyre Pyrolysis Plant to Fuel Oil Carbon Black and Stee

Waste Tyre Pyrolysis Plant to Fuel Oil Carbon Black and Steel Wire

Products Process

Waste Tyre Pyrolysis Plant to Fuel Oil Carbon Black and Steel Wire

Pyrolysis equipment is a recycling machine for solid waste like waste tyre, waste plastic ,oil sludge ,MSW, medical waste etc .It can recycle waste to energy ,such as fuel oil ,carbon black and flammable gas. Besides this energy ,waste tyre pyrolysis plant also can get wire steel after processing.The waste tire oil refining equipment will split the waste tire at high temperature to obtain tire oil, carbon black and steel wire, so as to realize the maximum recycling of waste resources. This series of refining equipment is an environmental friendly and pollution-free thermal cracking treatment method for waste tires. Lifeierte Shangqiu Branch is a professional and technical production enterprise, which has been focusing on the effective utilization of waste for many years. The reaction kettle is made of professional boiler plate steel Q345R, 16 / 18mm thick,which has the features of high pressure resistant , can bear 20-25Pa pressure. The cooling effect of the box cooler during the operation of the equipment can reach 180m, and the oil yield can reach 40% - 45%.
1.Raw Materials

2.End Products 
1).Fuel oil
2).Carbon black
3).Steel wire

3.Product Usage

4.Final Products Use:

List of pyrolysis plant

1. List of 12Tons/D Waste Tyre Pyrolysis Plant:

2.Specifications of 12 Tons /D Waste Tyre Pyrolysis Plant Project:
Raw material: Waste Tire(12 tons )
Oil output: 40%-45% (4-5.5tons)
Carbon output: 35% (4.2tons)
Steel Wire output:15%(1.8tons)
Gas output: 10-20% (400M3)
Heating material: Nature gas, coal, pyrolysis oil, wood
Heating method:Direct heat
Heating value:500-600 Kcal/ M3
Forms of work:Batch Type
Structure Type: Horizontal Rotation
Feeding way:Artificial feed, Hydraulic feed 
Operating pressure: Atmospheric pressure
Reactor speed: 0.4turn/minute
Material of reactor: boiler steel Q345R 
Thickness of reactor: 16 mm
Cooling mode: Water spray cooling
Transfer method: Gear transmission
Pyrolysis plant area needed:  200-300M2
20(Lengthen)x15M(width)x8M(Height) You also need prepare the feeding area, about 20 M2

Main products

(1). Batch Type Pyrolysis Plants

Performance Feature

• Whole tyre feed,no need to break, which reduces cost.

• Adopt multilevel cooling circulation to get more fuel oil.

• Discharge process through pulse dust removal processing,no dust emissions.

• Easy operation,high efficiency and 2-3 people to operate.

• Plant adopts fully automatic submerged arc welding process,through x-ray detection, to improve the security of plant.

Technological Process

• Tyre transported to reactor by conveyor to pyrolyze.

• Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.

• Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire.

• Steel wire pulled out by winch,compressed into pieces,and do steel scrap process.

• Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

(2). Semi-Continuous Type Pyrolysis Plants

Performance Feature

• Integral design, no need to precast foundation, quick and easy installation.

• Airtight high temperature material feed, saving heating time and reduce the temperature loss.

• Adopt multilevel cooling design to get more fuel oil.

• Hot air heating, unique heat cycle design, heated more evenly, reducing the operating cost.

• Airtight high temperature slag, no dust, clean and environmentally friendly.

Technological Process

• Broken tyre transported to feeder firstly by conveyor, then to reactor.

• Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.

• Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire. 

• Shatter carbon black, to get industrial carbon black after deeply processing. Steel wire compressed into a piece of scrap processing.

• Flammable gas enter into waste gas process tank to desulfur. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

Why Choose Us

1.Outstanding Features:
1). High Efficiency:
♦Automatic feeding system, automatic dust-free discharging system.
♦Producing with special structure, Fully automatic Submerged arc welding technology.
♦ Well-designed condensing system for more complete cooling, higher oil yield and better oil quality.
2). Security:
♦ Adopting automatic submerged-arc welding technology
♦ All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.
♦ Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
♦ Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
3). Environmental-friendly:
♦The dust removal process enables the exhaust gas dust emission to reach the GB13271-2001 boiler air pollutant discharge standard, and the environmental protection special supply.
♦ Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke.
♦ Smell during operation: Fully enclosed during the operation
♦Water pollution: No pollution at all.
♦ Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
2.Our Services
1).Pre-Sale
♦Provide technical guidance and supporting equipment and materials;
♦ Answer customers' questions, assist customers or design laser processing scheme for customers from the technical point of view;
♦ Provide equipment exhibition hall for customers to visit, proofing and test machine.

2).Selling

♦ Assist customers to plan and design the water and electricity equipment of the production site;

♦ To provide customers with a full set of operating instructions;

♦ Provide free training to the customer's equipment operators.

3).After-Sale
♦1 Years warranty for whole set machine;
♦ During the warranty period, the company will also send technicians to the site from time to time to carry out technical patrol and answer the questions raised by customers.

3.Our Client
Our company has provincial research, development center of technical equipment converting scrap tire, rubber and waste plastic into oil through pyrolysis reaction and engaging in technology research and program development. Through unremitting efforts, the technology has gradually improved. The product has covered national market and exports to foreign countries. Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad, we have established deep cooperative relations with customers, and our products and services are highly praised by customers.

Packaging & Shipping

We're professional manufacturer for pyrolysis plant for waste tyres/waste plastic/waste oil slugge, MSW etc.Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.The following are the successful cases of our company's products.

For packaging and shipping,we need to one 40'FR for the reactor,and the other 40'FR for the horizontal cooling condenser,40'HQ containers is to load oil tank,dedust device and other spare parts.The reactor is about 7500mm*3200mm*3200mm.It is doable to take 40FR.It is over width and over height.The horizontal cooling condenser isi 6000mm*3000mm*1800mm,have good performance for cooling oli gas.It's proper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request.

Quotation&Offer

We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:

1.Raw material :Waste tyre or plastic ?
2. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
3.Production capacity ? (ton /day)  
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.What's your plan for this project ? 
6.The final product will be used for?
7.What's the environmental standard  in your  country?
8.What's the voltage in your country?
9.Other special requirements.

If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.