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Xinxiang Lifilt Filter Co., Ltd. Shangqiu Branch
High Output and Best Sale Batch Type 12tpd Capacity Waste Tyre Pyrolysis Plant
Company Profile
Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch,founded in 2008 is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We're specialized in producing waste tyres/plastic/rubber/oil sludge/MSW pyrolysis plant, Waste tyre Oil/plastic oil/ motor oil distillation plant.All of the machines aims to recycle waste to energy or other resource,which meet our mission.With years of technical R&D,we boast 10 technical patents,International CE,SGS,ISO certifications. Due to our excellent sales team and quality products,Our products have been sold to 130 countries and regions all over the world.Over 30 technical engineers, provide services of plant installation and staff training in domestic or International markets. We provide one-stop service from helping apply licence ,manufacturing and installing plants to staff training.
Main products
(1)Batch Pyrolysis Plants
Performance Feature
Whole tyre feed,no need to break, which reduces cost.
Adopt multilevel cooling circulation to get more fuel oil.
Discharge process through pulse dust removal processing,no dust emissions.
Easy operation,high efficiency and 2-3 people to operate.
Plant adopts fully automatic submerged arc welding process,through x-ray detection, to improve the security of plant.
Technological Process
Tyre transported to reactor by conveyor to pyrolyze.
Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
Steel wire pulled out by winch,compressed into pieces,and do steel scrap process.
Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.
(2)Semi-Continuous Pyrolysis Plants
Performance Feature
Integral design, no need to precast foundation, quick and easy installation.
Airtight high temperature material feed, saving heating time and reduce the temperature loss.
Adopt multilevel cooling design to get more fuel oil.
Hot air heating, unique heat cycle design, heated more evenly, reducing the operating cost.
Airtight high temperature slag, no dust, clean and environmentally friendly.
Technological Process
Broken tyre transported to feeder firstly by conveyor, then to reactor.
Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
Shatter carbon black, to get industrial carbon black after deeply processing. Steel wire compressed into a piece of scrap processing.
Flammable gas enter into waste gas process tank to desulfur. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.
Product Parameters
Main Project Report of Pyrolysis plant :
| No. | Items | Contents |
| 1 | Input-Raw Materials | Waste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass |
| 2 | Final products | Fuel oil, carbon black, steel wire,flammable gas. |
| 3 | P/N. | LES-2600*7500 |
| 4 | Capacity/24h | 12Ton/Batch |
| 5 | Oil production(T)/24h | 4 |
| 6 | Power(KW) | 7.5 |
| 7 | Cooling water(T/h) | 6 |
| 8 | Rotate speed(r/min) | 0.4 |
| 9 | Heating type | Direct heat |
| 10 | Cooling type | Water-cooled |
| 11 | Noise(dB) | <=85 |
| 12 | Operating | Intermittent |
| 13 | Driving mode | External gear |
| 14 | Reactor material | Q345R |
| 15 | Structure | Horizontal rotation |
| 16 | Host weight(T) | 26 |
| 17 | Reactor size(mm) | Ø2600*7500 |
| 18 | Combustion value | 35-50m3 |
| 19 | Certification | CE ISO SGS BV |
| 20 | Land request | 300-400m2 |
| 21 | EU emission standard | 100% non-pollution |
Products Process
Process technology of pyrolysis plant :
We have hydraulic feeding system for filling tire to the reactor .The waste tire burned to 180°C, pyrolysis oil coming out ,for about 2 hours ,waste gas come out and can use flammable gas to burn the reactor. When temperature raise to 350°C, the oil comes out heavily like a harvest Autumn. Burning going on for 8-10 hours, starts cooling the reactor.
Oil gas moves to Oil gas separator to separator heavy oil from oil gas as first filter.
And then move to the damping tank, it's use to separate carbon black to avoid it's flow into the tube in condenser to avoid the tube block .
Box condenser is the main part of the whole pyrolysis process. It affects the oil yield of waste tire. We're proud of this condenser. Because it has good performance and easy to fix. It's our strength comparing to other manufacturers. 1.It has large cooling area in 5.7x2.7x1.5 meters. 2. And the tube is bonder than tubes in condenser tank. Their tubes are 20mm big and ours keeps for 133mm big. Their tubes used for a short time ,tubes are easily blocked and hard to clean. 3.What's more the tube is connected one by one by flange, whole tube has 180 meters long, oil gas has long time traveling in tube and can have a better cooling effect.Then oil gas turns into oil and stock into oil tank. After cooling ,some flammable gas moves into water seal to make gas clean and water seal is important part to keep safe operation in the process.
Coming out from water seal, the flammable gas is used to burn to make the tire pyrolysis fast and fast. Cooling time for reactor will be 6 hours around.
End products and useages
Final products use:
| Final Products | Yield | Application |
| Fuel Oil | 40-45% | 1.Heating material : sell to cement factory, glass factory, Ceramic factory, electric power factory, steel making factory , boiler factory, etc.2. Used for heavy oil generator for electricity generation. 3. Deep process it into diesel oil by oil distillation machine, then can be used in cars , trucks, tractors, etc. |
| Carbon Black | 35-40% | 1. Make it into pellet or briquette as heating material. 2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 3. Make it into plastic grains then sold to plastic industry. |
| Steel Wire | 15-25% | 1. Sell it to iron and steel factory directly. 2. Sell it to steel distributors. |
| Flammable Gas | 8%-10% | 1.Recycled into furnace to heat reactor instead of coal/wood/oil/naturalgas.2.Store it then supply the pyrolysis equipment heating ,it's recycling. |
Features and Strength
A. Hydraulic feeding system , shorten the filling time, save labor salary costs, improve production efficiency.One hydraulic feeding machine fits for 3 sets pyrolysis plants.Now automatic type can move in 360 circle.
B. No leaking with special high temperature flexible Graphite packing .
C. Fully enclosed carbon black discharging system.Automatic discharging by the reactor move forward or back-forward .No pollution caused by carbon black and will not flying out when discharging.
D. Energy conservation and low cost on operation: Reactor shell is made of steel Q345R, and filled with refractor materials can keep hot during the heating in good efficiency as well as the direct heating system to save energy and cost.
E. Our pyrolysis plant equipped with anti-explosion device, safety valves , emergency valves, pressure and temperature meters , vacuum pump, as well as the alarming system to avoid emergency happens.
F. Environmental-friendly.
Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke .
Smell during operation: Fully enclosed during the operation
Water pollution: No pollution at all. All water are recycling used.
Solid pollution: No solid pollution. All the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
G. Reactor Made of Q345R better than Q245R.Q345R has better performance under high temperature working environment than Q245R.
H. New design Box condenser ,make oil yield bigger to make more profit.
List of pyrolysis plant
Spare list of pyrolysis plant :
| 1.Main Part | ||||||||
| Item | Name | Specification(mm) | Quantity | Note | ||||
| (1) Main Pyrolysis System | ||||||||
| 1 | Reactor | ø2600*7500*16 | 1 unit | Q345R | ||||
| 2 | Motor | YCT500-4A 7.5kw | 1 unit | Standard | ||||
| 3 | Reducer | JZQ500-48.57 | 1 unit | Standard | ||||
| 4 | Hearth | 7300*2300*600 | 1 unit | Q235B+ Refractory Materials | ||||
| 5 | Furnace seat | 7300*2300*180 | 1 unit | Q235B+ Refractory Materials | ||||
| 6 | Furnace shell | L=7600 | 1 pair | Q235B+ Refractory Materials | ||||
| 7 | Tug | ø273 | 4 units | Standard | ||||
| 8 | Air outlet | ø425 | 1 unit | Standard | ||||
| 9 | Soft connection | DN400 | 1 unit | Standard | ||||
| 10 | Sealing | DN400 | 1 unit | Standard | ||||
| 11 | Atmolysis bag | ø900*1500 | 1 unit | Q235B | ||||
| (2) Cooling Systems | ||||||||
| 12 | Buffer Tank | ø600*750 | 1 unit | Q235B | ||||
| 13 | Box condenser | 5700*3000*1500 | 1 unit | Q235B | ||||
| (3) Non-condensable gas re-burned and dust collection system. | ||||||||
| 14 | Atomization dust collection | ø900*3750 | 1 unit | Q235B+ nozzle+ Magnetic ring | ||||
| 15 | Chimney | ø325*9000 | 1 unit | Q235B | ||||
| 16 | Fan | Y5-47-5C 5.5KW | 1 unit | Standard | ||||
| 17 | Waste gas burner | 200,000 kcal | 3 unit | Standard | ||||
| 18 | Circulating pump | ISG40-160 2.2kw | 1 unit | Standard | ||||
| 19 | Blower | CZR 250W | 3 unit | Standard | ||||
| 20 | Water seal | ø800*1500 | 1 unit | Q235B | ||||
| (4) Oil storage and control section | ||||||||
| 21 | Oil Tank | ø1500*3000 | 1 unit | Q235B | ||||
| 22 | Gear pump | KCB-83.3 2.2kw | 1 unit | Standard | ||||
| 23 | Electric control cabinet | Vertical | 1 unit | Standard | ||||
| (5) Pipe fittings, valve seals, etc. | ||||||||
| 24 | Mounting Accessories | Pipe fittings and accessories | Standard | Standard | ||||
| Including: pressure gauges, flanges, valves, pipes, passages, thermometers, graphite rings, graphite packing, bolts, hoses, etc. | ||||||||
| 2. Feeding System | ||||||||
| Item | Name | Specification | Quantity | Note | ||||
| 1 | Hydraulic Feeder | 80T Mobile | 1set | Option | ||||
Packing&Shipping:
FAQ
1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What is our product range?
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.
Quotation&Offer
We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
3.Production capacity ? (ton /day)
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.The final product will be used for?
6.What's the voltage in your country?
7.What's the environmental standard in your country?
8.Other special requirements.
9.What's your plan for this project ?
If interested, Call me for detailed pyrolysis plant cost report.
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