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Xinxiang Lifilt Filter Co., Ltd. Shangqiu Branch
Waste Tyre/Plastic Scrap Rubber Recycling Batch Pyrolysis Plant
Company Profile
Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We're specialized in producing waste tyres pyrolysis machine, waste plastic pyrolysis plant,waste rubber pyrolysis equipment, oil sluge pyrolysis machine, Waste tyre Oil/plastic oil,waste motor oil distillation plant,and Municipal Solid Waste Sorting Machine.All of the machines aims to manage waste and recycle them to energy or other resource,which meet our mission.We have first-class sales team,professinal technical team,efficient production systems and have a perfect customer service system.
We are a professional organization mainly engaged in the recycling of waste plastics, tires, oil sludge, waste rubber and other waste resources, with more than 10 years of experience. Holding several items of China national patents , CE and ISO related with our technology and equipments. Our company has provincial research, development center of technical equipment converting scrap tire, rubber and waste plastic into oil through pyrolysis reaction and engaging in technology research and program development. Through unremitting efforts, the technology has gradually improved. The product has covered national market and exports to foreign countries. Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.
Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch mainly includes five product systems, including oil purification, air dedusting, sewage disposal and seawater desalination in addition to pyrolysis plant.
Five Product Systems:
pyrolysis plant
oil purification
air dedusting
sewage disposal
seawater desalination
Product Description
Waste Tyre/Plastic Scrap Rubber Recycling Batch Pyrolysis Plant
The waste tire pyrolysis plant is decomposed into oil vapor by high temperature pyrolysis technology, and the oil vapor enters the cooling system through the oil gas separator, wherein the oil flows to the oil tank, and the pyrolysis gas passes through water seal to the gas recovery system to become the main furnace fuel. Realize continuous production.
1. Main parts list of tyre pryolysis recycling machine:
feeding system
reactor with base and cover
smoke desulphurization tower
oil -gas separator
carbon black discharging system
carbon black storage tank
cooling system
water sealing
water-cooling conveyor
oil tank
dust removal system
waste gas recycle system
2. Work flow:
loading plastic into reactor
heating reactor
after heating , solid plastic converted to oil gas
oil gas go into oil-gas separator ,heavy oil deposit and go to heavy oil tank, light oil gas go to cooling system
after cooling ,light oil gas change to liquid oil and go into light oil tank
non-liquid oil gas will to water sealing tank, then back to combustor burning to heat reactor as fuel
smoke produced by heating reactor will go to dedust system, after dedust system treatment , smoke change to white clean waster steam ,then go to sky through chimney.
3.Batch Type Waste Tyre Pyrolysis Machine
Performance Feature
Whole tyre feed,no need to break, which reduces cost.
Adopt multilevel cooling circulation to get more fuel oil.
Discharge process through pulse dust removal processing,no dust emissions.
Easy operation,high efficiency and 2-3 people to operate.
Plant adopts fully automatic submerged arc welding process,through x-ray detection, to improve the security of plant.
Technological Process
Tyre transported to reactor by conveyor to pyrolyze.
Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
Steel wire pulled out by winch,compressed into pieces,and do steel scrap process.
Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.
Main Performance Parameter
| No. | Items | Contents |
| 1 | Input-Raw Materials | Waste tire/rubber/plastic/Medical waste/MSW/Oil sludge/Aluminum plastic |
| 2 | Final products | Fuel oil,carbon black, steel wire,flammable gas |
| 3 | P/N. | LES-2600*6600 |
| 4 | Capacity/24h | 10Ton/Batch |
| 5 | Oil production(T)/24h | 4 |
| 6 | Power(KW) | 5.5 |
| 7 | Cooling water(T/h) | 6 |
| 8 | Rotate speed(r/min) | 0.4 |
| 9 | Heating type | Direct heat |
| 10 | Cooling type | Water-cooled |
| 11 | Noise(dB) | <=85 |
| 12 | Operating | Intermittent |
| 13 | Driving mode | External gear |
| 14 | Reactor material | Q345R |
| 15 | Structure | Horizontal rotation |
| 16 | Host weight(T) | 23 |
| 17 | Reactor size(mm) | Ø2600*6600 |
| 18 | Combustion value | 35-50m3 |
| 19 | Certification | CE ISO SGS BV |
| 20 | Land request | 300-400m2 |
| 21 | EU emission standard | 100% non-pollution |
Product Recovery Rate
1. Oil: 40-45%
2. Carbon black: 35-40%
3. Steel wire: 15-20%
4. Flammable gas: 8-10%
4.End Products Yield and uses:
| End Products | Yield | Application |
| Fuel Oil | 45-50% | 1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 2. Used for heavy oil generator for electricity generation. 3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc. |
| Carbon Black | 35-40% | 1. Make it into pellet or briquette as heating material. 2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 3. Make it into plastic grains then sold to plastic industry. |
| Steel Wire | 30-35% | 1. Sell it to iron and steel factory directly. 2. Sell it to steel distributors. |
| Flammable Gas | 8-10% | 1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 2. Store it then supply the pyrolysis equipment heating,it's recycling. |
Profit Analysis
Profit Analysis for your reference:
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
B. Please modify relative prices according to your actual market conditions.
| NO. | ITEM | DETAILS |
| 1 | Daily Capacity | 10TPD |
| 2 | Raw Materials | Waste tire |
| 3 | Cost of tires | 10T*1000¥/T=10000¥ |
| 4 | Fuel Cost | 0.45T*1200¥/T=540¥ |
| 5 | Labor (Daily) | 3P*200¥/D/P=600¥ |
| 6 | Electricity & Water | 200¥ |
| 7 | Other | 100¥ |
| 8 | Total Cost | 11440.00¥ |
| 9 | Oil Income | 10T*40%*2500¥/T=10,000.00¥ |
| 10 | Steel Tire Income | 10T*15%*2600¥/MT=3,900.00¥ |
| 11 | Carbon Black Income | 10T*35%*300¥/T=1,050.00¥ |
| 12 | Gross Income | 14,950.00¥ |
| 13 | Daily Net Income | 14,950.00¥−11,440.00¥=3,510.00¥ |
| 14 | Monthly Net Income | 3,510/Day*25D=87,750.00¥ |
| 15 | Yearly Net Income | 87,750.00¥/M*11M=965,250.00¥ |
Note:
1.Trade terms:EXW Shangqiu price,without packing fees.
2.Payment terms:30% before production,70% before delivery.
3.Packing:Reactor for 1 x 40 FR, Condenser system for 1x 40FR , Hydraulic feeder and Other spare parts for 1 x 40HQ
4.Lead time:Production time:40 working days after prepayment.
5.Warranty: 1 year from the date of shipment.
6.After-sales service:
1).Our engineer will go to the site to guide the installation,commissioning and training for your workers.
2).The buyer shall pay for engineer round tickets, board and lodging and engineer salary 150 dollars/day.
3).We'll send to buyer with foundation drawing,design 3D factory layout to prepare the factory building within 7 days.
7.Validity period of quotation: 7 working days.
Packaging & Shipping
We're professional manufacturer for pyrolysis plant for waste tyres/waste plastic/waste oil slugge, MSW etc.Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.The following are the successful cases of our company's products.
For packaging and shipping,we need to one 40'FR for the reactor,and the other 40'FR for the horizontal cooling condenser,40'HQ containers is to load oil tank,dedust device and other spare parts.The reactor is about 7500mm*3200mm*3200mm.It is doable to take 40FR.It is over width and over height.The horizontal cooling condenser isi 6000mm*3000mm*1800mm,have good performance for cooling oli gas.It's proper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request.
Our services
Installation, Guarantee and Sales-after service:
(1). Installation and Commissioning: The seller shall send at least one engineer to the buyer's assigned place at agreed time by both parties to conduct installation, commissioning and training of sold machines. The cost which may be including salary of 150USD per day, Accommodation, Round tickets, Meals, Transportation, Essential tools etc. during engineer service process shall be borne by the buyer. Seller should burden the visa application, but buyer should help on the documents, etc.
(2). Guarantee of quality: The Seller shall guarantee that the goods are made of the best materials and of first class workmanship, brand new, and comply in all respects with the quality and specifications and performance as stipulated in this Contract. The Seller shall guarantee that the goods, when correctly installed, properly operated and maintained, shall give satisfactory performance for a period of 12months after the day of completion of installations. Human faults or wearing parts not included in the quality guarantee.
(3). Coverage:The warranty foresees the supply, free of charge, of the parts of the machine that get broken due to manufacturing defects.The warranty does not cover damages and/or loss of production due to machine stops or for the bad running caused by the damage.
The warranty does not cover the time required for the arrival of the new parts.
Special offer :The seller shall provide genuine parts with cost price and thchnical support for free in its whole lifespan.
Our Advantages
Advantages of waste tyre pyrolysis recycling machine:
A. Batch and semi-continuous type machines to be chosen.
B. Best Quality and Security: With CE, ISO and SGS certificates.
C. Environmental protection, no pollution, even no emission at all.
D. High oil output: 40%~55% according to Tyre kinds, 75~90% yield from different oil kinds.
E. Advanced technology: No matter in batch systems or semi-continuous systems
F. Perfect sales-after service:Technicians available for overseas maintenance and guidance.
G. Easy operation: During operation, two people is OK.
H. Low consumption of energy
I. No waste generated during operation, all things useful and can be sold or used.
FAQ
(1).What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
(2).What kind of raw material to recycle?
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludgeindustrial waste material...
(3).How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
(4).What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.
Quotation&Offer
We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
3.Production capacity ? (ton /day)
4.The final product will be used for?
5.What's the voltage in your country?
6.What's the environmental standard in your country?
7.Other special requirements.
8.What's your plan for this project ?
If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.
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