The Small Scale Scrap Tire Recycling Pyrolysis Machine/Plant with CE Certificate
1.Raw materials:
It can be waste tires, rubbers, plastics, sludge, aluminum plastic, PE, PP, PS, ABS and so on.
Waste tire | 40-45% | Steel tire, canvas tire, etc. the engineering tire is large in size and needs to be cut, broken and then cracked. |
Waste rubber | 35% | Such as rubber cable leather, rubber sole, conveyor belt, rubber track, etc. |
Waste chemical fiber carpet | 30% | |
PMMA | 80-85% | Plexiglass, acrylic, etc |
PE material | 95% | Industrial packaging film, pharmaceutical and food packaging film, daily necessities, building materials, wires, cable insulation skin, etc |
PP material | 90% | Woven bags, packing bags, injection products such as food utensils, basins, barrels, bottle caps, car bumpers, etc |
PS material | 90% | CD, CD case, tape case, foam product, home appliance shell, etc. |
ABS engineering plastics | 40% | |
Sludge | 70-80% | Oil-fiele contaminated soil |
Aluminum plastic | It depends on the raw material | All kinds of food,mediicine packing bags,precision electronic board anti-static packing,color printing factory materials. |
Waste clay | 40-70% | All kinds of waste white soil filtered through oil. |
Circuit board | 10-35% | Various electronic products |
Capacitance | 5-30% | Various electronic products |
Coal tar | It depends on the quality | The viscous liquid produced during coal distillation. |
Note: 1. PVC and PET materials are not easy to refine 2. The oil delivery rate of big car tire is slightly higher than that of small car tire 3. The oil yield of the materials listed above are all laboratory data, and the raw materials are dry, clean and free of other inorganic materials (water content, inorganic impurity content are not more than 5%) test data. |
2.End products
End Products | Yield | Application |
Fuel Oil | 40-45% | 1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 2. Used for heavy oil generator for electricity generation. 3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc. |
Carbon Black | 35-40% | 1. Make it into pellet or briquette as heating material. 2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 3. Make it into plastic grains then sold to plastic industry. |
Steel Wire | 30-35% | 1. Sell it to iron and steel factory directly. 2. Sell it to steel distributors. |
Flammable Gas | 8-10% | 1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 2. Store it then supply the pyrolysis equipment heating,it's recycling. |
3. Outstanding Features of LES-1444 Pyrolysis plant:
1). Full open door design:Speedy loading in and steel pulling out; Easily coolingdown after one batch
finished, saving time; No leaking with special high temperature flexible graphite packing.
2). Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil, longer
lifetime, and easy to clean.
3). National Patent Unique Smoke Scrubbers:More efficient removal of the acid gas and dust of the
smoke by neutralization, purification and absorption, environmental friendly without pollution.
4). National Patent Carbon Black Discharging System:Speedy fully enclosed Auto-discharging under high
temperature, avoiding carbon black pollution, saving time.
5). Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the
automatic safety devices.
6). Sync Gas Recycling System:Fully burned after recycling ,utilization,saving fuel and preventing pollution.
7). Direct Heating System:Enlarging heating square to lengthen the lifespan of the reactor and easy to
control the temperature.
8). National Patent,unique heat insulation shell;high efficiency temperature keeping, excellent energy-saving effect.
4.Feasibility Analysis:
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
B. Please modify relative prices according to your actual market conditions.
NO. | ITEM | DETAILS |
1 | Daily Capacity | 10TPD |
2 | Raw Materials | Waste tire |
3 | Cost of tires | 10T*1000¥/T=10000¥ |
4 | Fuel Cost | 0.45T*1200¥/T=540¥ |
5 | Labor (Daily) | 3P*200¥/D/P=600¥ |
6 | Electricity & Water | 200¥ |
7 | Other | 100¥ |
8 | Total Cost | 11440.00¥ |
9 | Oil Income | 10T*40%*2500¥/T=10,000.00¥ |
10 | Steel Tire Income | 10T*15%*2600¥/MT=3,900.00¥ |
11 | Carbon Black Income | 10T*35%*300¥/T=1,050.00¥ |
12 | Gross Income | 14,950.00¥ |
13 | Daily Net Income | 14,950.00¥−11,440.00¥=3,510.00¥ |
14 | Monthly Net Income | 3,510/Day*25D=87,750.00¥ |
15 | Yearly Net Income | 87,750.00¥/M*11M=965,250.00¥ |
5.Our service:
6.Our Company :
Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We're specialized in producing waste tyres pyrolysis machine, waste plastic pyrolysis plant,waste rubber pyrolysis equipment, oil sluge pyrolysis machine, Waste tyre Oil/plastic oil,waste motor oil distillation plant,and Municipal Solid Waste Sorting Machine.All of the machines aims to manage waste and recycle them to energy or other resource,which meet our mission.We have first-class sales team,professinal technical team,efficient production systems and have a perfect customer service system.
We are a professional organization mainly engaged in the recycling of waste plastics, tires, oil sludge, waste rubber and other waste resources, with more than 10 years of experience. Holding several items of China national patents , CE and ISO related with our technology and equipments. Our company has provincial research, development center of technical equipment converting scrap tire, rubber and waste plastic into oil through pyrolysis reaction and engaging in technology research and program development. Through unremitting efforts, the technology has gradually improved. The product has covered national market and exports to foreign countries. Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.
7.Packaging & Shipping :
For small scale pyrolysis plant 1400X4400 length, it will be packed within one 40HC container.
The ski-mounted stucture is profortable for one container.
It's also 100% EX-work installtion in our workshop .
Note:
1.Trade terms:EXW Shangqiu price,without packing fees.
2.Payment terms:30% before production,70% before delivery.
3.Packing:LES-1444, it's only packaged in a 40HC container.
4.Lead time:Production time:40 working days after prepayment.
5.Warranty: 1 year from the date of shipment.
6.After-sales service:
1).Our engineer will go to the site to guide the installation,commissioning and training for your workers.
2).The buyer shall pay for engineer round tickets, board and lodging and engineer salary 150 dollars/day.
3).We'll send to buyer with foundation drawing,design 3D factory layout to prepare the factory building within 7 days.
7.Validity period of quotation: 7 working days.