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Xinxiang Lifilt Filter Co., Ltd. Shangqiu Branch
Product Description
The waste tire pyrolysis equipment will split the waste tire at high temperature to obtain tire oil, carbon black, steel wire and flammable gas, so as to realize the maximum recycling of waste resources. This series of refining equipment is an environmental friendly and pollution-free thermal cracking treatment method for waste tires. Lefilter Shangqiu Branch is a professional and technical production enterprise, which has been focusing on the effective utilization of waste for many years. The reaction kettle is made of professional boiler plate steel Q345R, 16 / 18mm thick. The cooling effect of the box cooler during the operation of the equipment can reach 180m, and the oil yield can reach 40% - 45%.
(1). feeding the raw materials by using auto-feeding machine. the auto feeder can push large plastics and whole tyres in the reactor by using hydraulic pressure as power which has 80 tons push power, the process is easy to operate and convenient. Thus can achieve continuous producing.
(2). the whole tyre and plastics will be heating in the pyrolysis processing. The materials of reactor is Q345R boiler steel, thickness 16mm, which has the features of high pressure resistant , can bear 20-25Pa pressure.
(3).output products yield: you will get 45% fuel oil,35% carbon black, 15% steel wire and 10% flammable gas.( The price of fuel oil and steel wire in our country is 2500-2700 RMB/ton and carbon black is 300-400 RMB/ton )
1.At present, the pyrolysis plant is divided into three types: batch type, semicontinuous,and continuous type:
1).Batch Type Pyrolysis Machine:
Performance Feature
Whole tyre feed,no need to break, which reduces cost.
Adopt multilevel cooling circulation to get more fuel oil.
Discharge process through pulse dust removal processing,no dust emissions.
Easy operation,high efficiency and 2-3 people to operate.
Plant adopts fully automatic submerged arc welding process,through x-ray detection, to improve the security of plant.
Technological Process
Tyre transported to reactor by conveyor to pyrolyze.
Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
Steel wire pulled out by winch,compressed into pieces,and do steel scrap process.
Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to b
2).Semi-Continuous Type Pyrolysis Plant:
Performance Feature
Integral design, no need to precast foundation, quick and easy installation.
Airtight high temperature material feed, saving heating time and reduce the temperature loss.
Adopt multilevel cooling design to get more fuel oil.
Hot air heating, unique heat cycle design, heated more evenly, reducing the operating cost.
Airtight high temperature slag, no dust, clean and environmentally friendly.
Technological Process
Broken tyre transported to feeder firstly by conveyor, then to reactor.
Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
Shatter carbon black, to get industrial carbon black after deeply processing. Steel wire compressed into a piece of scrap processing.
Flammable gas enter into waste gas process tank to desulfur. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.
3).Fully Continuous Type Pyrolysis Plant:
Performance Feature
Internal screw rotatory pyrolysis. No coking.
Hot melt processing in advance, process generated HCL specially, more environmental protection.
Adopt multilevel cooling design, to get more fuel oil.
Hot air heat, cooperated with low temperature pyrolysis catalyst, extend working life of plant.
Enclosed production all the way, no leakage and no dust loss, environmental protection.
Exhaust gas multistage processed, gas discharge reach European Standard level.
Technological Process
Waste tyre and medical waste sent into fuel preheater by conveyor to melt. Process generated HCL specially.
Melted fuel continuously sent into reactor, and finish pyrolysis under low pressured catalyst.
After generated gas during pyrolysis separates in gas-liquid separator, liquify in condenser and get fuel oil. After fixed bed second catalyst and dewaxing , can get the fuel oil with high quality.
Carbon residue after pyrolysis output continuously by cooling conveyor, and made to be carbon rod as fuel.
Flammable gas goes into exhaust gas treatment tank to desulfur, then extracted by vacuum pump and enter into water sealed tank, sent to hot air stove to burn.
2. Main parts list of the tire recycling machine:
feeding system
reactor with base and cover
smoke desulphurization tower
oil -gas separator
carbon black discharging system
carbon black storage tank
cooling system
water sealing
water-cooling conveyor
oil tank
dust removal system
waste gas recycle system
Note:
Optional parts:The feeding systems:hydraulic feeding systems, which can use for two reactors' loading materials. 2 men can load the material easily and fill in the reactor within 2 hours. While Manual feeding systems need 4 men load the materials and costs 3-4 hours. Comparing to Manually loading,It's save labors and save loading time.Further more,after one batch ,hydraulic feeding systems can load the materials directly to the reactor ,rather than cooling long time to 30C for loading manually.Save more time each batch.
3. Pyrolysis process:
loading plastic into reactor
heating reactor
after heating , solid plastic converted to oil gas
oil gas go into oil-gas separator ,heavy oil deposit and go to heavy oil tank, light oil gas go to cooling system
after cooling ,light oil gas change to liquid oil and go into light oil tank
non-liquid oil gas will to water sealing tank, then back to combustor burning to heat reactor as fuel
smoke produced by heating reactor will go to dedust system, after dedust system treatment , smoke change to white clean waster steam ,then go to sky through chimney.
4.Oil production rate of various raw materials:
| Waste tire | 40-45% | Steel tire, canvas tire, etc. the engineering tire is large in size and needs to be cut, broken and then cracked. |
| Waste rubber | 35% | Such as rubber cable leather, rubber sole, conveyor belt, rubber track, etc. |
| Waste chemical fiber carpet | 30% | |
| PMMA | 80-85% | Plexiglass, acrylic, etc |
| PE material | 95% | Industrial packaging film, pharmaceutical and food packaging film, daily necessities, building materials, wires, cable insulation skin, etc |
| PP material | 90% | Woven bags, packing bags, injection products such as food utensils, basins, barrels, bottle caps, car bumpers, etc |
| PS material | 90% | CD, CD case, tape case, foam product, home appliance shell, etc. |
| ABS engineering plastics | 40% | |
| Sludge | 70-80% | Oil-fiele contaminated soil |
Aluminum plastic | It depends on the raw material | All kinds of food,mediicine packing bags,precision electronic board anti-static packing,color printing factory materials. |
| Waste clay | 40-70% | All kinds of waste white soil filtered through oil. |
| Circuit board | 10-35% | Various electronic products |
| Capacitance | 5-30% | Various electronic products |
| Coal tar | It depends on the quality | The viscous liquid produced during coal distillation. |
Note: 1. PVC and PET materials are not easy to refine 2. The oil delivery rate of big car tire is slightly higher than that of small car tire 3. The oil yield of the materials listed above are all laboratory data, and the raw materials are dry, clean and free of other inorganic materials (water content, inorganic impurity content are not more than 5%) test data. | ||
5.Output Products Yield and uses:
| Output Products | Yield | Application |
| Fuel Oil | 45-50% | 1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 2. Used for heavy oil generator for electricity generation. 3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc. |
| Carbon Black | 35-40% | 1. Make it into pellet or briquette as heating material. 2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 3. Make it into plastic grains then sold to plastic industry. |
| Steel Wire | 30-35% | 1. Sell it to iron and steel factory directly. 2. Sell it to steel distributors. |
| Flammable Gas | 8-10% | 1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 2. Store it then supply the pyrolysis equipment heating,it's recycling. |
Product Parameters
1.Pyrolysis plant's technical parameters:
| Items | Contents | ||||||
| Input-Raw Materials | Waste tire/rubber/plastic/Medical waste/MSW/Oil sludge/Aluminum plastic | ||||||
| Final products | Fuel oil, N220, N330 carbon black, steel wire, flammable gas. | ||||||
| P/N | LES-2266 | LES-2666 | LES-2675 | LES-2880 | |||
| Capacity/24h | 5Ton/Batch | 10Ton/Batch | 12Ton/Batch | 15Ton/Batch | |||
| Oil production(T)/24h | 2.7-3.2 | 3.6-4 | 4.5-5 | 5.4-5.8 | |||
| Power | 5.5KW | 5.5KW | 7.5KW | 7.5KW | |||
| Cooling water(T/h) | 4 | 5 | 6 | 8 | |||
| Rotate speed(r/min) | 0.4 | ||||||
| Heating type | Direct heat | ||||||
| Cooling type | Water-cooled | ||||||
| Noise(dB) | <=85 | ||||||
| Operating | Intermittent | ||||||
| Driving mode | Internal gear | External gear | |||||
| Reactor material | Q345R/Q245R/310S+Boiler plate/Stainless steel | ||||||
| Structure | Horizontal rotation | ||||||
| Host weight(T) | 20 | 23 | 26 | 28 | |||
| Reactor size(mm) | Ø2200*6600 | Ø2600*6600 | Ø2600*7500 | Ø2800*8000 | |||
| Space needed | 200-300 square meters (Width:10m, Length:20m-30m) | ||||||
| Combustion value | 35-50m3 | ||||||
| Note | We supply customized plant,we need some basic information: What kind of raw material to recycle? Tires for car, truck, motorbike... Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludge industrial waste material... What capacity do you need to recycle per day? (Ton) What fuel do you use? Coal,gas,wood... | ||||||
2.Available fuels and specific data for pyrolysis:
| No. | Item | Consumption |
| 1 | Coal(for choice) | 500kg/day |
| 2 | Wood(for choice) | 500kg/day |
| 3 | Natural gas(for choice) | 400m³ |
| 4 | Oil(for choice) | 300-350kg/day |
| 5 | Electricity | 200kwh/day |
| 6 | Water(recycled) | 60m³/month |
| 7 | Total power | 20kw |
| 8 | Land area | 30m*10m |
3.Profit Analysis for your reference:
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
B. Please modify relative prices according to your actual market conditions.
| NO. | ITEM | DETAILS |
| 1 | Daily Capacity | 10TPD |
| 2 | Raw Materials | Waste tire |
| 3 | Cost of tires | 10T*1000¥/T=10000¥ |
| 4 | Fuel Cost | 0.45T*1200¥/T=540¥ |
| 5 | Labor (Daily) | 3P*200¥/D/P=600¥ |
| 6 | Electricity & Water | 200¥ |
| 7 | Other | 100¥ |
| 8 | Total Cost | 11440.00¥ |
| 9 | Oil Income | 10T*40%*2500¥/T=10,000.00¥ |
| 10 | Steel Tire Income | 10T*15%*2600¥/MT=3,900.00¥ |
| 11 | Carbon Black Income | 10T*35%*300¥/T=1,050.00¥ |
| 12 | Gross Income | 14,950.00¥ |
| 13 | Daily Net Income | 14,950.00¥−11,440.00¥=3,510.00¥ |
| 14 | Monthly Net Income | 3,510/Day*25D=87,750.00¥ |
| 15 | Yearly Net Income | 87,750.00¥/M*11M=965,250.00¥ |
Certifications
Why Choose Us:
1. More than 10 years experience in pyrolysis technology
2. Professional installation and manufacture team
3. Rich experience in foreign trade
4.Holding several items of China national patents , CE and ISO related with our technology and equipments.
CE
ISO
Successful Cases
We're professional manufacturer for pyrolysis plant for waste tyres/waste plastic/waste oil slugge, MSW etc.Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.The following are the successful cases of our company's products.
For packaging and shipping,we need to one 40'FR for the reactor,and the other 40'FR for the horizontal cooling condenser,40'HQ containers is to load oil tank,dedust device and other spare parts.The reactor is about 7500mm*3200mm*3200mm.It is doable to take 40FR.It is over width and over height.The horizontal cooling condenser isi 6000mm*3000mm*1800mm,have good performance for cooling oli gas.It's proper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request.
Our Advantages
Outstanding Features:
1. High Efficiency:
♦Automatic feeding system, automatic dust-free discharging system.
♦Producing with special structure, Fully automatic Submerged arc welding technology.
♦ Well-designed condensing system for more complete cooling, higher oil yield and better oil quality.
2. Security:
♦ Adopting automatic submerged-arc welding technology
♦ All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.
♦ Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
♦ Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
3. Environmental-friendly:
♦The dust removal process enables the exhaust gas dust emission to reach the GB13271-2001 boiler air pollutant discharge standard, and the environmental protection special supply.
♦ Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke.
♦ Smell during operation: Fully enclosed during the operation
♦Water pollution: No pollution at all.
♦ Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
Our services
1. Pre-Sale
♦Provide technical guidance and supporting equipment and materials;
♦ Answer customers' questions, assist customers or design laser processing scheme for customers from the technical point of view;
♦ Provide equipment exhibition hall for customers to visit, proofing and test machine.
2. Selling
♦ Assist customers to plan and design the water and electricity equipment of the production site;
♦ To provide customers with a full set of operating instructions;
♦ Provide free training to the customer's equipment operators.
3. After-Sale
♦1 Years warranty for whole set machine;
♦ During the warranty period, the company will also send technicians to the site from time to time to carry out technical patrol and answer the questions raised by customers.
FAQ
1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What kind of raw material to recycle?
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludgeindustrial waste material...
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.
Quotation&Offer
We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2.Production capacity ?(ton/day)
3. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.What's your plan for this project ?
6.The final product will be used for?
7.What's the voltage in your country?
8.What's the environmental standard in your country?
9.Other special requirements.
If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.
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