Low Investment High Output Batch Type Waste Plastic/Tyre/Rubber Pyrolysis Machine
(This paper takes the waste tire pyrolysis equipment as an example)

Company Profile

Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We're specialized in producing waste tyres pyrolysis machine, waste plastic pyrolysis plant,waste rubber pyrolysis equipment, oil sluge pyrolysis machine, Waste tyre Oil/plastic oil,waste motor oil distillation plant,and Municipal Solid Waste Sorting Machine.All of the machines aims to manage waste and recycle them to energy or other resource,which meet our mission.We have first-class sales team,professinal technical team,efficient production systems and have a perfect customer service system.

We are a professional organization mainly engaged in the recycling of waste plastics, tires, oil sludge, waste rubber and other waste resources, with more than 10 years of experience. Holding several items of China national patents , CE and ISO related with our technology and equipments. Our company has provincial research, development center of technical equipment converting scrap tire, rubber and waste plastic into oil through pyrolysis reaction and engaging in technology research and program development. Through unremitting efforts, the technology has gradually improved. The product has covered national market and exports to foreign countries. Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.

Product Description

The waste tire pyrolysis equipment will split the waste tire at high temperature to obtain tire oil, carbon black, steel wire and flammable gas, so as to realize the maximum recycling of waste resources. This series of refining equipment is an environmental friendly and pollution-free thermal cracking treatment method for waste tires. Lefilter Shangqiu Branch is a professional and technical production enterprise, which has been focusing on the effective utilization of waste for many years. The reaction kettle is made of professional boiler plate steel Q345R, 16 / 18mm thick. The cooling effect of the box cooler during the operation of the equipment can reach 180m, and the oil yield can reach 40% - 45%.
1. At present, the pyrolysis plant is divided into three types: batch type, semi-continuous, and continuous type.

1).Batch Type Pyrolysis Machine:


Performance Feature

• Whole tyre feed,no need to break, which reduces cost.

• Adopt multilevel cooling circulation to get more fuel oil.

• Discharge process through pulse dust removal processing,no dust emissions.

• Easy operation,high efficiency and 2-3 people to operate.

• Plant adopts fully automatic submerged arc welding process,through x-ray detection, to improve the security of plant.

Technological Process

• Tyre transported to reactor by conveyor to pyrolyze.

• Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.

• Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire.

• Steel wire pulled out by winch,compressed into pieces,and do steel scrap process.

• Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to b

2).Semi-Continuous Type Pyrolysis Plant:
Performance Feature

• Integral design, no need to precast foundation, quick and easy installation.

• Airtight high temperature material feed, saving heating time and reduce the temperature loss.

• Adopt multilevel cooling design to get more fuel oil.

• Hot air heating, unique heat cycle design, heated more evenly, reducing the operating cost.

• Airtight high temperature slag, no dust, clean and environmentally friendly.

Technological Process

• Broken tyre transported to feeder firstly by conveyor, then to reactor.

• Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.

• Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get  industrial carbon black and steel wire. 

• Shatter carbon black, to get industrial carbon black after deeply processing. Steel wire compressed into a piece of scrap processing.

• Flammable gas enter into waste gas process tank to desulfur. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.

3).Fully Continuous Pyrolysis Plant:
Performance Feature

• Internal screw rotatory pyrolysis. No coking.

• Hot melt processing in advance, process generated HCL specially, more environmental protection.

• Adopt multilevel cooling design, to get more fuel oil.

• Hot air heat, cooperated with low temperature pyrolysis catalyst, extend working life of plant.

• Enclosed production all the way, no leakage and no dust loss, environmental protection.

• Exhaust gas multistage processed, gas discharge reach European Standard level.

Technological Process

• Waste tyre and medical waste sent into fuel preheater by conveyor to melt. Process generated HCL specially.  

• Melted fuel continuously sent into reactor, and finish pyrolysis under low pressured catalyst.

• After generated gas during pyrolysis separates in gas-liquid separator, liquify in condenser and get fuel oil. After fixed bed second catalyst and dewaxing , can get the fuel oil with high quality.

• Carbon residue after pyrolysis output continuously by cooling conveyor, and made to be carbon rod as fuel.

• Flammable gas goes into exhaust gas treatment tank to desulfur, then extracted by vacuum pump and enter into water sealed tank, sent to hot air stove to burn.

2. Main parts and function:
1).Name:Reactor
Material:A. Q345R steel professional for boiler
              B. Stainless steel:304 and 316 materials

2).Name:Automatic Feeding System
Function: Save labors and save a lot of manual feeding and discharging time, finish feeding in1~ 2 hours to improve production efficiency.
 

3).Name:Cooling System

Function: The oil gas is cooled separately by condenser, to convert the oil gas into oil.Cooling more thoroughly,higher oil yield,better oil quality.
Type:A. Box Condenser
Function: It is conducive to heat dissipation and ensure cooling effect. Convenient installation and maintenance, long gas cooling time, thick condensing pipeline and not easy to be blocked.
        B. Tubular Condenser
Function: The utility model has the advantages of simple and beautiful structure, convenient maintenance and large cooling area.
 

4).Name:Carbon Black Discharging System and Carbon Black Collection System

Function:We adopt the whole sealed automatic discharging system to ensure no carbon black flying out,so the whole process is no pollution at all.
 

5).Name:Dust Removal System

Function: Dispose of fiue gas caused by using wood,coal,oil or natural gas.
 

6).Name:Waste Gas Recovery System

Function:Full combustion after recovery,saving fuel and maximizing resource utilization.

3. Output products Yield and uses:

Product Parameters

Low Investment High Output Batch Type Waste Plastic/Tyre/Rubber Pyrolysis Machine

1. Main Performance Parameter:

2. Available fuels and specific data for pyrolysis :

Certifications

Why Choose Us:
1. More than 10 years experience in pyrolysis technology
2. Professional installation and manufacture team
3. Rich experience in foreign trade
4.Holding several items of China national patents , CE and ISO related with our technology and equipments.
CE
ISO 

Our Advantages

Outstanding Features:
1. High Efficiency

♦Automatic feeding system, automatic dust-free discharging system.

♦Producing with special structure, Fully automatic Submerged arc welding technology.

♦ Well-designed condensing system for more complete cooling, higher oil yield and better oil quality.

2. Security

♦ Adopting automatic submerged-arc welding technology

♦ All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.

♦ Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.

♦ Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.

3. Environmental-friendly

♦The dust removal process enables the exhaust gas dust emission to reach the GB13271-2001 boiler air pollutant discharge standard, and the environmental protection special supply.

♦ Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke.

♦ Smell during operation: Fully enclosed during the operation

♦Water pollution: No pollution at all.

♦ Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.

Successful Cases

We're professional manufacturer for pyrolysis plant for waste tyres/waste plastic/waste oil slugge, MSW etc.Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.The following are the successful cases of our company's products.
For packaging and shipping,we need to one 40'FR for the reactor,and the other 40'FR for the horizontal cooling condenser,40'HQ containers is to load oil tank,dedust device and other spare parts.The reactor is about 7500mm*3200mm*3200mm.It is doable to take 40FR.It is over width and over height.The horizontal cooling condenser isi 6000mm*3000mm*1800mm,have good performance for cooling oli gas.It's proper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request.

Our services

1. Pre-Sale
♦Provide technical guidance and supporting equipment and materials;
♦ Answer customers' questions, assist customers or design laser processing scheme for customers from the technical point of view;
♦ Provide equipment exhibition hall for customers to visit, proofing and test machine.
2. Selling
♦ Assist customers to plan and design the water and electricity equipment of the production site;
♦ To provide customers with a full set of operating instructions;
♦ Provide free training to the customer's equipment operators.
3. After-Sale
♦1 Years  warranty for whole set machine;
♦ During the warranty period, the company will also send technicians to the site from time to time to carry out technical patrol and answer the questions raised by customers.

FAQ

1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What kind of raw material to recycle? 
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc 
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludgeindustrial waste material...
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.


Quotation&Offer

We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?

2.Production capacity ?(ton/day)
3. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.What's your plan for this project ? 

6.The final product will be used for?
7.What's the voltage in your country?
8.What's the environmental standard  in your  country?
9.Other special requirements.

If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.