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Xinxiang Lifilt Filter Co., Ltd. Shangqiu Branch
High Efficiency Oil Sludge Waste Tyre/Plastic Pyrolysis Plant
Company Profile
Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We're specialized in producing waste tyres pyrolysis machine, waste plastic pyrolysis plant,waste rubber pyrolysis equipment, oil sluge pyrolysis machine, Waste tyre Oil/plastic oil,waste motor oil distillation plant,and Municipal Solid Waste Sorting Machine.All of the machines aims to manage waste and recycle them to energy or other resource,which meet our mission.We have first-class sales team,professinal technical team,efficient production systems and have a perfect customer service system.
Following is our company Strength for reference:
1.10 Year's production experience.
2.24 hours online service.
3.Engineer Overseas Service Provided.
4.Production capacity 25 sets/ month,300 sets anually.
5.Exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch mainly includes five product systems, including oil purification, air dedusting, sewage disposal and seawater desalination in addition to pyrolysis plant.
Five Product Systems:
pyrolysis plant
oil purification
air dedusting
sewage disposal
seawater desalination
Product Description
High Efficiency Oil Sludge Waste Tyre/Plastic Pyrolysis Plant
The waste tire oil refining equipment will split the waste tire at high temperature to obtain tire oil, carbon black and steel wire, so as to realize the maximum recycling of waste resources. This series of refining equipment is an environmental friendly and pollution-free thermal cracking treatment method for waste tires. Lefilter is a professional technology production enterprise, which has been focusing on the effective utilization of waste for many years. The reaction kettle is made of professional boiler plate steel Q345R, 16 / 18mm thick. The cooling effect of the box cooler in the operation of the equipment can reach 180m, making the oil rate 40% -45%.At present, the pyrolysis plant is divided into three types:batch type, semi-continuous and continuous type.
Working principle of pyrolysis plant:
The waste tire pyrolysis plant refers to the process of breaking the polymer with unsaturated bond in the main chain of rubber under anaerobic or anoxic conditions and appropriate temperature. The products are mainly monomers, dimers and fragments. The products are re polymerized into a variety of olefins, so as to remove volatile substances and form solid carbon. The products are mainly fuel oil, cracked gas and other storable energy, carbon black and steel wire The composition of the product varies with the pyrolysis mode and temperature.
Working Process of Pyrolysis Plant:
First, two or three workers put waste tires into the main reactor from the feed door, close the feed door, and seal. Then start firing and heat the main furnace with fuel coal or wood in the heating chamber. When the temperature reaches 150 °C, some gas will be precipitated (most of the gas at this time is exhaust gas). When the temperature reaches 220 °C, the oil will precipitate and enter the gas separation package. The residue (containing part of the slag) will sink to the slag. Oil tanks, while light oil automatically enters the water cooling system, cooling and liquefaction. Enter the light tank. In this way, heavy oil and light oil can be obtained.
After condensation, some of the gas that cannot be condensed is called exhaust gas, and the exhaust gas passes through a safe setting--water seal. (The function of the water seal is to prevent the open flame from returning from the combustion chamber and exploding with the exhaust gas), and return to the heating chamber for fuel heating. Hearth. Therefore, at the beginning of the operation of the equipment, the fuel is coal or wood. When the temperature rises to 220 °C - 270 °C, the exhaust gas can be used as fuel. In general, the fuel required per ton of used tires is 60kg.
The Raw Materials for Pyrolysis Plant:
Output products Yield and uses:
Output Products | Yield | Application |
| Fuel Oil | 45%-55% | 1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 2. Used for heavy oil generator for electricity generation. 3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc. |
| Carbon Black | 30%-35% | 1. Make it into pellet or briquette as heating material. 2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 3. Make it into plastic grains then sold to plastic industry. |
| Steel Wire | 30%-35% | 1. Sell it to iron and steel factory directly. 2. Sell it to steel distributors. |
| Flammable Gas | 8%-10% | 1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 2. Store it then supply the pyrolysis equipment heating,it's recycling. |
Product Parameters
High Efficiency Oil Sludge Waste Tyre/Plastic Pyrolysis Plant
Pyrolysis plant's technical parameters:
| No. | Items | Contents |
| 1 | Input-Raw Materials | Waste tire/rubber/plastic/Medical waste/MSW/Oil sludge/Aluminum plastic |
| 2 | Final products | Fuel oil,carbon black, steel wire,flammable gas |
| 3 | P/N. | LES-2600*7500 |
| 4 | Capacity/24h | 12Ton/Batch |
| 5 | Oil production(T)/24h | 4 |
| 6 | Power(KW) | 7.5 |
| 7 | Cooling water(T/h) | 6 |
| 8 | Rotate speed(r/min) | 0.4 |
| 9 | Heating type | Direct heat |
| 10 | Cooling type | Water-cooled |
| 11 | Noise(dB) | <=85 |
| 12 | Operating | Intermittent |
| 13 | Driving mode | External gear |
| 14 | Reactor material | Q345R |
| 15 | Structure | Horizontal rotation |
| 16 | Host weight(T) | 26 |
| 17 | Reactor size(mm) | Ø2600*7500 |
| 18 | Combustion value | 35-50m3 |
| 19 | Certification | CE ISO SGS BV |
| 20 | Land request | 300-400m2 |
| 21 | EU emission standard | 100% non-pollution |
| No. | Item | Consumption |
| 1 | Coal(for choice) | 500kg/day |
| 2 | Wood(for choice) | 500kg/day |
| 3 | Natural gas(for choice) | 400m³ |
| 4 | Oil(for choice) | 300-350kg/day |
| 5 | Electricity | 200kwh/day |
| 6 | Water(recycled) | 60m³/month |
| 7 | Total power | 20kw |
| 8 | Land area | 30m*10m |
Main parts list of tyre pryolysis recycling machine:
feeding system
reactor with base and cover
smoke desulphurization tower
oil -gas separator
carbon black discharging system
carbon black storage tank
cooling system
water sealing
water-cooling conveyor
oil tank
dust removal system
waste gas recycle system
Certifications
CE
ISO 
Our Advantages
Outstanding Features:
1. High Efficiency
♦Automatic feeding system, automatic dust-free discharging system.
♦Producing with special structure, Fully automatic Submerged arc welding technology.
♦ Well-designed condensing system for more complete cooling, higher oil yield and better oil quality.
2. Security
♦ Adopting automatic submerged-arc welding technology
♦ All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.
♦ Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
♦ Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
3. Environmental-friendly
♦The dust removal process enables the exhaust gas dust emission to reach the GB13271-2001 boiler air pollutant discharge standard, and the environmental protection special supply.
♦ Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke.
♦ Smell during operation: Fully enclosed during the operation
♦Water pollution: No pollution at all.
♦ Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
Our services
1. Quality warranty period: One year warranty for the main reactor of pyrolysis machines.And lifetime maintenance for complete set of machines.
2. Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's
Workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. To the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price.
5. Our factory supplies the wearing parts with the cost price to clients.
Successful Cases
FAQ
1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What kind of raw material to recycle?
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludgeindustrial waste material...
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.
Quotation&Offer
We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2.Production capacity ?(ton/day)
3. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.What's your plan for this project ?
6.The final product will be used for?
7.What's the voltage in your country?
8.What's the environmental standard in your country?
9.Other special requirements.
If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.
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