High Profit and Low Risk Waste Tires Recycling Pyrolysis Plant
Outstanding Features of Latest Waste Tire Recycling Machine:
The advantages of waste tire pyrolysis plant:
1). Full open door design: Speedy loading in and steel pulling out; Easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.
2). Unique Craft Condensers: Condensers are divided into box condensers and tubular condensers.The cooling tubes we use is 15tubes, High condensing efficiency with more oil output. Good quality oil, longer life time, no jamming concerns and easy to maintenance to clean.
3).UV Photo-oxygen purifying device and activated carbon absorption device : Absorb bad smell in the waste gas from pyrolysis plant. Fit for 1-6 sets pyrolysis plants,purification and absorption, environmental friendly without pollution.
4). National Patent Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.
5). Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.
6). Gas Recycling System: Store the flammable gas in pyrolysis process. Fully burned after recycling and utilization, saving fuel and preventing pollution.The gas can be burned in next batch. If there are 2 ~ 6 sets of equipment, it is recommended to purchase Gas storage balloon, which can recover and store the remaining gas for next combustion and save coal, oil and natural gas. Volume:100-500m3(according to your warehouse) Material: PP or TPU. No leakage and sealed well.
7). Direct Heating System: Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.
8). National Patent, unique heat insulation shell; high efficiency temperature keeping, excellent energy-saving effect.
9). A safety device with a safety valve can be designed at the furnace door. With safety valve to control the pressure to make sure the safety.
Pyrolysis plant's technical parameters:
Items | Contents | ||||||
Input-Raw Materials | Waste tire/rubber/plastic/Medical waste/MSW/Oil sludge/Aluminum plastic | ||||||
Final products | Fuel oil, carbon black, steel wire, flammable gas | ||||||
P/N | LES-2266 | LES-2666 | LES-2675 | LES-2880 | |||
Capacity/24h | 5Ton/Batch | 10Ton/Batch | 12Ton/Batch | 15Ton/Batch | |||
Oil production(T)/24h | 2.7-3.2 | 3.6-4 | 4.5-5 | 5.4-5.8 | |||
Power | 5.5KW | 5.5KW | 7.5KW | 7.5KW | |||
Cooling water(T/h) | 4 | 5 | 6 | 8 | |||
Rotate speed(r/min) | 0.4 | ||||||
Heating type | Direct heat | ||||||
Cooling type | Water-cooled | ||||||
Noise(dB) | <=85 | ||||||
Operating | Intermittent | ||||||
Driving mode | Internal gear | External gear | |||||
Reactor material | Q345R/Q245R/310S+Boiler plate/Stainless steel | ||||||
Structure | Horizontal rotation | ||||||
Host weight(T) | 20 | 23 | 26 | 28 | |||
Reactor size(mm) | Ø2200*6600 | Ø2600*6600 | Ø2600*7500 | Ø2800*8000 | |||
Space needed | 200-300 square meters (Width:10m, Length:20m-30m) | ||||||
Combustion value | 35-50m3 | ||||||
Note | We supply customized plant,we need some basic information: What kind of raw material to recycle? Tires for car, truck, motorbike... Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludge industrial waste material... What capacity do you need to recycle per day? (Ton) What fuel do you use? Coal,gas,wood... |
Final products: Fuel oil, steel wires, carbon black and flammable gas
The usage of the final products:
Final Products | Yield | Application |
Fuel Oil | 40-45% | 1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 2. Used for heavy oil generator for electricity generation. 3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc. |
Carbon Black | 30-35% | 1. Make it into pellet or briquette as heating material. 2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 3. Make it into plastic grains then sold to plastic industry. |
Steel Wire | 12-15% | 1. Sell it to iron and steel factory directly. 2. Sell it to steel distributors. |
Flammable Gas | 8-10% | 1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 2. Store it then supply the pyrolysis equipment heating,it's recycling. |
Profit Analysis for your reference:
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
B. Please modify relative prices according to your actual market conditions.
NO. | ITEM | DETAILS |
1 | Daily Capacity | 10TPD |
2 | Raw Materials | Waste tire |
3 | Cost of tires | 10T*1000¥/T=10000¥ |
4 | Fuel Cost | 0.45T*1200¥/T=540¥ |
5 | Labor (Daily) | 3P*200¥/D/P=600¥ |
6 | Electricity & Water | 200¥ |
7 | Other | 100¥ |
8 | Total Cost | 11440.00¥ |
9 | Oil Income | 10T*40%*2500¥/T=10,000.00¥ |
10 | Steel Tire Income | 10T*15%*2600¥/MT=3,900.00¥ |
11 | Carbon Black Income | 10T*35%*300¥/T=1,050.00¥ |
12 | Gross Income | 14,950.00¥ |
13 | Daily Net Income | 14,950.00¥−11,440.00¥=3,510.00¥ |
14 | Monthly Net Income | 3,510/Day*25D=87,750.00¥ |
15 | Yearly Net Income | 87,750.00¥/M*11M=965,250.00¥ |
Company Information:
Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We're specialized in producing waste tyres pyrolysis machine, waste plastic pyrolysis plant,waste rubber pyrolysis equipment, oil sluge pyrolysis machine, Waste tyre Oil/plastic oil,waste motor oil distillation plant,and Municipal Solid Waste Sorting Machine.All of the machines aims to manage waste and recycle them to energy or other resource,which meet our mission.We have first-class sales team,professinal technical team,efficient production systems and have a perfect customer service system.
Following is our company Strength for reference:
1.10 Year's production experience.
2.24 hours online service.
3.Engineer Overseas Service Provided.
4.Production capacity 25 sets/ month,300 sets anually.
5.Exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
Our service:
1. Quality warranty period: One year warranty for the main reactor
of pyrolysis machines and lifetime maintenance for complete set of machines.
2. Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's
workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price.
5. Our factory supplies the wearing parts with the cost price to clients.
Successful cases:
FAQ
1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What kind of raw material to recycle?
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludgeindustrial waste material...
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.
Quotation&Offer:
We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials.Which one?)
3.Production capacity ? (ton /day)
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.What's your plan for this project ?
6.The final product will be used for?
7.What's the voltage in your country?
8.What's the environmental standard in your country?
9.Other special requirements.
If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.