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Xinxiang Lifilt Filter Co., Ltd. Shangqiu Branch
New Design 15tons Semi-Continuous Waste Tyre/Rubber/Plastic Pyrolysis Plant with CE ISO
Product Description
Main Equipments of Pyrolysis Plant:
Latest Waste Tire Recycling Machine consists of six main system: reactor, automatic feeding system, cooling system, carbon black discharging system and carbon black collection system, dust removal system and waste gas recovery system.
1. Name:Reactor
Material: 1). Q345R steel professional for boiler
2). Stainless steel:304 and 316 materials
2. Name:Automatic Feeding System
Function: Save labors and save a lot of manual feeding and discharging time, finish feeding in1~ 2 hours to improve production efficiency.
3. Name:Cooling System
Function: The oil gas is cooled separately by condenser,cooling more thoroughly,higher oil yield,better oil quality.
Type:1). Box Condenser Function: It is conducive to heat dissipation and ensure cooling effect. Convenient installation and maintenance, long gas cooling time, thick condensing pipeline and not easy to be blocked.
2). Tubular Condenser Function: The utility model has the advantages of simple and beautiful structure, convenient maintenance and large cooling area.
4. Name:Carbon Black Discharging System and Carbon Black Collection System
Function: Storage of recycled carbon black
5. Name:Dust Removal System
Function: Dispose of fiue gas caused by using wood,coal,oil or natural gas.
6. Name:Oil and Gas Recovery System
Function:Full combustion after recovery,saving fuel and maximizing resource utilization.
Outstanding Features of Latest Waste Tire Recycling Machine:
The advantages of waste tire pyrolysis plant:
(1). Automatic feeding and dust-free automatic slag discharge can save time of feeding and discharging, effectively reduce labor intensity and improve production efficiency;
(2). The equipment adopts unique structure and fully automatic submerged arc welding technology, which makes the equipment more even in heating and longer in service life;
(3). Design a reasonable condensation system, cooling more thoroughly, higher oil yield, better oil quality.
(4). The dust removal process enables the exhaust gas and dust emission to reach the "Gb13271- 2001 Boiler Air Pollutant Emission Standard".
(5). Equipped with safety and temperature control system, anti-leakage, anti-hidden danger, temperature automatic control, stable safety performance;
(6). Exhaust gas recovery system: full combustion after recovery, saving fuel and maximizing resource utilization;
(7). The whole set of equipment has compact layout, small floor space and convenient
operation.
Pyrolysis plant's technical parameters:
| No. | Items | Contents |
| 1 | Input-Raw Materials | Waste tire/rubber/plastic/Medical waste/MSW/Oil sludge/Aluminum plastic |
| 2 | Final products | Fuel oil, carbon black, steel wire,flammable gas |
| 3 | P/N. | LES-2800*8000 |
| 4 | Capacity/24h | 15Ton/Batch |
| 5 | Oil production(T)/24h | 4 |
| 6 | Power(KW) | 7.5 |
| 7 | Cooling water(T/h) | 6 |
| 8 | Rotate speed(r/min) | 0.4 |
| 9 | Heating type | Direct heat |
| 10 | Cooling type | Water-cooled |
| 11 | Noise(dB) | <=85 |
| 12 | Operating | Intermittent |
| 13 | Driving mode | External gear |
| 14 | Reactor material | Q345R |
| 15 | Structure | Horizontal rotation |
| 16 | Host weight(T) | 28 |
| 17 | Reactor size(mm) | Ø2800*8000 |
| 18 | Combustion value | 35-50m3 |
| 19 | Certification | CE ISO SGS BV |
| 20 | Land request | 300-400m2 |
| 21 | EU emission standard | 100% non-pollution |
Output products Yield and uses(Take 10 ton tire cracking as an example):
| Final Products | Yield | Application |
| Fuel Oil | 45%-55% | 1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 2. Used for heavy oil generator for electricity generation. 3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc. |
| Carbon Black | 30%-35% | 1. Make it into pellet or briquette as heating material. 2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 3. Make it into plastic grains then sold to plastic industry. |
| Steel Wire | 30%-35% | 1. Sell it to iron and steel factory directly. 2. Sell it to steel distributors. |
| Flammable Gas | 8%-10% | 1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 2. Store it then supply the pyrolysis equipment heating,it's recycling. |
Production process and working hours:
1.Feeding:Powder feed for 1~2 hours and can feed 9-11 tons to the reactor 2.8x7.5m .
2.Pyrolysis process:8-9 hours
3.Discharging :Discharge at arround 200 centigrade,through 3 water-cooling conveyor to
4.After discharging, keep feeding and continue for the next circle.
One whole production process lasts for 14-16 hours and can produce pyrolysis oil 3 circles in 2 days.
Profit Analysis for your reference:
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
B. Please modify relative prices according to your actual market conditions.
| NO. | ITEM | DETAILS |
| 1 | Daily Capacity | 10TPD |
| 2 | Raw Materials | Waste tire |
| 3 | Cost of tires | 10T*1000¥/T=10000¥ |
| 4 | Fuel Cost | 0.45T*1200¥/T=540¥ |
| 5 | Labor (Daily) | 3P*200¥/D/P=600¥ |
| 6 | Electricity & Water | 200¥ |
| 7 | Other | 100¥ |
| 8 | Total Cost | 11440.00¥ |
| 9 | Oil Income | 10T*40%*2500¥/T=10,000.00¥ |
| 10 | Steel Tire Income | 10T*15%*2600¥/MT=3,900.00¥ |
| 11 | Carbon Black Income | 10T*35%*300¥/T=1,050.00¥ |
| 12 | Gross Income | 14,950.00¥ |
| 13 | Daily Net Income | 14,950.00¥−11,440.00¥=3,510.00¥ |
| 14 | Monthly Net Income | 3,510/Day*25D=87,750.00¥ |
| 15 | Yearly Net Income | 87,750.00¥/M*11M=965,250.00¥ |
Certifications
CE
ISO 
Case
FAQ
1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What is our product range?
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.
To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,we need to know the following information:
1.Raw material :Waste tyre or plastic ?
2. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials.Which one?)
3.Production capacity ? (ton /day)
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.What's your plan for this project ?
6.The final product will be used for?
7.What's the voltage in your country?
8.What's the environmental standard in your country?
9.Other special requirements.
If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.
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