一、Applicable Materials
items |
Raw Material |
Description |
1 |
Waste tires |
The most popular materials for waste tires , final products can be fuel oil,
steel wires and carbon black, average oil yield 40%-45%. |
2 |
Waste Plastics |
Plastics can be PP/PE/PS/ABS,PP/PS 60%-70%,HDPE around 80%,
ABS about 40%. plastic pyrolysis will generated a large scale of
combustible gas,which will be recycled in the system. |
3 |
MSW |
Mixed MSW needs to be sorted firstly, plastics separated from MSW can
be processed, oil yield of mixed plastics will be 30-50%. |
4 |
Medical Waste |
Medical waste needs to be disinfected by microwave before processing in
pyrolysis system, oil yield will be 30-50%. |
5 |
Aluminized Paper |
Aluminized Paper can be processed by pyrolysis system, oil yield depends on
materials , averagely plastic including materials is 35%, aluminum around 20%. |
6 |
Waste Cables |
Oil yield of waste cables depend on the materials, PE cable can reach above
70%, Rubber cables around 35%, metals (copper or aluminum) will be separated. |
二、Comparison of different Operations
No |
Operation |
Description |
1 |
Batch |
Capacity 6T-15T per day , Low investment cost ,Can be loaded with whole tires , no need for shredding.
Auto screw carbon discharging , no dust flying , high efficiency.
Modular design condenser , more convenient for installation and transportation , Furnace door (shape and
size) can be designed based on client requirement.
Special emission purification system. |
2 |
Semi-continuous |
Capacity 15-16T per day, Auto feeding system ,Materials needs to be shredded smaller than 50mm.
Loading under high-temperature, no need to wait for reactor cooling ,Fully enclosed production system.
Auto screw carbon discharging , no dust flying , high efficiency.
Special emission purification system. |
三、Advantages Description
· Customized design, configuration adjusted to meet your different requirements.
· Modular design cooling system, combining oil gas cooling system, oil storage tank and hydroseal, more convenient for transportation and installation.
· Auto screw discharging system, with water cooling, make sure high efficiency, production safety, fully enclosed to eliminate dust flying, meet higher environmental standards, better care workers’ health.
· Steel structure burner and reactor base, reduce civil works, and shorten installation time.
· All products certified by CE and ISO, also SGS.
四、Application Of Final Products
Pyrolysis oil :
· Can be used directly in the heavy oil generator to get electricity.
· Part of it can be used back to pyrolysis machine for heating the reactor.
· Can be sold directly, widely used in ceramic factory, cement factory, steel factory, hotels, etc.
· Can be refined to be non-standard diesel, can be used in the diesel generator, boat, and other heavy duty low speed diesel engines.
· Will be recycled to the furnace for heating the reactor.
Carbon black :
· Can be pressed to be briquettes and used as fuel.
· Can be used to produce rubbers pads , rubber belt , soles, etc.
· Can be further reprocessed to be higher quality, and used as fortifier and filler of plastic and rubber industry or as color master batch.
Steel Wires ( from waste tires) :
· Can be sold directly to steel factory.
Combustible gas :
· Will be recycled to the furnace for heating the reactor.
五、Profit Analysis (10T/D)
Daily Running Cost |
Item |
Unit Price |
Total Amount |
Price of raw materials |
USD55/T, 10T |
USD 55/T*10T=550USD |
Salary for workers |
USD15/person/day |
4 person*USD 15/person/day= USD 60 |
Fuel consumption |
420m3, USD0.43/m3 |
USD0.43/m3*420m3=USD 180.6 |
Electricity consumption |
18KW/H, USD 0.12/unit |
0.12/unit*18kw*18h=USD38.88 |
Other Cost |
USD 20 |
USD 20 |
Total |
|
USD 849.48 |
Daily Income |
Pyrolysis oil (45%) |
4.5T, USD420/T |
4.5T*USD420/T=1890USD |
Steel wires (15%) |
1.5T, 180USD/T |
1.5T*USD180/T=270USD |
Carbon black (30%) |
3T, USD 50 /T |
3T*USD50/T=150USD |
Combustible gas (10%) |
Recycled in the system |
|
Total |
|
2310USD |
Remark: The above datas come from Chinese Market, just for your reference. |
Daily Profit |
2310USD-849.48USD=1460.52USD |
Monthly Profit (25 days) |
USD 1460.52/day*25 days=36513USD |
Yearly profit (10 months) |
USD 36513/month*10 months=365130USD |